31 Mar 2012

Additional Switch Panel

I've had a bit of a dilemma of late; more switches to install for accessories, but no where to put them. Originally I had intended to place them on the right hand side panel next to the ignition barrel (silver trim) but on removing the trim, there isn't a great deal of depth, so it wouldn't be any good considering the depth of the Carling Rockers.

So back to the drawing board, I decided a 4 gang plate would fit perfectly in the sunken section behind the transmission. It didn't fit 100% perfectly and needed some additional cutting with a Dremel, but no huge effort required. Once I had the cutout space right, I dropped the gang plate in and epoxied it into place.

I installed three of the custom rockers I had into the gang plate and used a blanking plate for the 4th slot. I have this slot reserved for the LED light bar for the roof rack.

Here's a pretty pic of the final install:

25 Mar 2012

Receiver Holder

Well I've been a bit slack of late, being over a month since I last posted!
All in all, not much new work been done on the FJ, just getting out and enjoying it. However I was sick of tripping over the array of receiver hitches lying on my garage floor, so I decided to do something about it; build a wall mounted holder for them.

Fair simple stuff, grabbed a lump of RHS that accepts the hitches; not 100% sure on the exact internal diameter (think its about 50x50); just took a hitch into my local metal shop and found a piece that fitted.
I sliced this RHS into 3 x 150mm segments, with a 90 angle on one end and a 75 degree angle on the other. The plan here was to have the RHS mount in a slightly upward angle, so the receivers couldn't fall out.

Once cut and cleaned up with an angle grinder, it was a simple case of welding the RHS to a lump of steel plate I had lying around. Approx dimensions were 450 x 200 x 5mm. I then drilled a couple of holes in the top section of the plate, sprayed with some enamel paint (Kincrome Blue) and then mounted it to a wall in the shed once the paint dried using a couple of 6 x 40mm Dynabolts.

Here's a couple of pretty pics: